How an Epoxy Coating Is Applied
A durable coating depends on what happens before the pour. The steps:
- Repair the substrate. Lifted laminate is reglued, chips and seams are filled, and any swollen board is cut out and replaced.
- Sand and clean. The slick laminate face is scuff-sanded so the coating can grip, then degreased and vacuumed.
- Mask and protect. Cabinets, walls, floors and appliances are covered, and drips along the edges are planned for.
- Prime and base coat. A primer or tinted base coat sets the background color and hides the old pattern.
- Seal coat. A thin layer of epoxy seals the surface so air in the substrate does not bubble up into the final pour.
- Flood coat. The finish coat is poured and spread to level, the design is worked in while wet, and bubbles are released.
- Cure. The room stays closed and dust-free while the resin hardens.
Plan on the counters being out of service for several days. Most countertop epoxy makers list light use after one to three days and full hardness after about a week, and we follow the data sheet for the product used on your job.
Drop-in sinks, faucets and anything fastened to the top usually come off before coating and go back on after it cures.